Learning
Even when you do it right the very first time, it’s amazing how much you learn about everything that can be wrong.
Even when you do it right the very first time, it’s amazing how much you learn about everything that can be wrong.
I noted last time that I laminated my new assembly table, something I’d never done before. Fortunately, there’s plenty of info out there, so everything went smoothly. But it was a true learning experience, including a lot of things that never popped up in my research.
For example, trying to get a good idea of how the laminate color will work when all you had to go on was a 2-inch color chip is a crapshoot. The color I got will work fine, but a slightly darker shade would have been better.
Laminate is really tough once installed, but boy is it brittle stuff until then. I broke off a corner while cutting it to size, although nothing that affected the final piece.
Doing large lamination, anything more than a couple square feet, absolutely requires a second person. It’s a lot floppier than you realize, especially when trying to maneuver it with cement on one side of it. (Fortunately, my wife was around to lend a hand.)
Laminate-trimming bits tend to gunk up on very large projects like my table. I found that adjusting the bit slightly for a fresh edge halfway through was a help. Also, this isn’t the kind of work for a cheap bit, either. Next time I’ll invest in a good one.
And perhaps most important, I learned that freshly trimmed laminate edges are sharp – probably sharper than many of my tools. Yeah, that’s gonna leave a scar.

A.J. Hamler is the former editor of Woodshop News and Woodcraft Magazine. He's currently a freelance woodworking writer/editor, which is another way of stating self-employed. When he's not writing or in the shop, he enjoys science fiction, gourmet cooking and Civil War reenacting, but not at the same time.